1999 Mercury Marine 210/240 HP M2 Jet Drive Models Service Manual
- Home
- Outboard motors
- Mercury
- 1999 Mercury M2 Service Manual
1999 Mercury 210/240 HP M2 Jet Drive Models Service Manual.
United States
With Starting Serial Numbers
Powerhead: 0E373939
Pump Unit: 0E370718
Manual chapters:
MODELS 210/240 HP M2 Jet Drive
- Notice
- Notice to Users of This Manual
- Cleanliness and Care of Mercury Jet Unit
- Page Numbering
- Service Manual Outline
- Section 1A - Specifications
- Master Specifications
- Section 1B - Maintenance
- Maintenance
- Flushing Cooling System
- Out-of-Season Storage
- Section 1C - General Information
- Conditions Affecting Performance
- Following Complete Submersion
- Model 210 HP Starboard View
- Model 210 HP Port View
- Model 240 HP Starboard View
- Model 240 HP Port View
- M2 Jet Pump Starboard View
- M2 Jet Pump Port View
- Section 1D - M Jet Installation
- General Information
- Installation Requirements
- MJet Drive Hull Dimensions
- Installing Jet Pump
- Bilge Siphon Feature
- Water By-Pass System
- Installing Powerhead
- Turn-Key Start Feature
- Trim Plate Adjustment
- Muffler Installation
- Pre-delivery Inspection
- Section 2A - Ignition System
- Table of Contents
- Specifications
- Special Tools
- Quicksilver Lubricant/Sealant
- Coil Assembly
- Electrical Components
- Flywheel, Stator And Trigger Assembly
- Theory of Operation
- Ignition Test Procedures
- Ignition Troubleshooting
- Ignition System
- Special Tools
- Theory of Operation
- Ignition Component Description
- CDM (P/N 827509T7) Trouble Shooting Flowchart
- Ignition Test Procedures
- Rev-Limit Circuit
- EFI Injector Timing Signal Test
- Section 2B - Battery Charging System and Starting System
- Table of Contents
- Specifications
- Special Tools
- Battery Charging System Description
- Battery Charging System Troubleshooting
- Flywheel/Starter Assembly
- Starter Assembly
- Section 2C - Timing, Synchronizing & Adjusting
- Table of Contents
- Specifications
- Special Tools
- Adjustments
- Timing Adjustment
- Special Tools
- Adjustments
- Section 2D - Wiring Diagrams
- Table of Contents
- 210 HP Wiring Diagram
- 240 HP Wiring Diagram
- Section 3A - Fuel Pump & Fuel Primer
- Table of Contents
- Fuel Pump Assembly
- Fuel Pump
- Fuel Primer
- Section 3B - Carburetors
- Table of Contents
- Fuel System - Troubleshooting
- Attenuator And Carb Throttle Levers
- Fuel Lines
- Carburetor
- Carburetor Fuel Circuits
- Removing Carburetor(s) from Engine
- Section 3C - Electronic Enrichment & Turn Key Start Electronic Control Module (210 HP)
- Table of Contents
- Enrichment System
- Turn Key Start Electronic Control Module (TKS ECM)
- Section 3D - Fuel Injection
- Table of Contents
- Specifications
- Special Tools
- Detonation Controller/Air Temperature Sensor/Throttle Position Sensor
- ECM Assembly
- Fuel Management System
- Fuel Pump
- Electronic Fuel Injection (EFl) System
- Preliminary Checks
- Fuel Flow Diagram
- Fuel Flow Component Description
- EFI Fuel Management (Low Pressure Fuel Route)
- EFI Fuel Management (High Pressure Fuel Route)
- Fuel Rail Electrical/Fuel Determination
- EFI System Test Procedures
- Engine Head Temperature Sensor Removal
- EFI Induction Manifold Removal
- EFI Induction Manifold Disassembly
- EFI System Cleaning and Inspection
- Induction Manifold Assembly
- EFI Induction Manifold Installation
- Section 3E - Oil Injection
- Table of Contents
- Operation of the Oil Injection System
- Oil Injection Components
- Oil Injection Flow System
- Pump Drive Assembly
- Pump Drive System
- Oil Injection Pump
- Worm Bushing
- Oil Pump Volume (Flow) Test
- Section 3F – Emissions
- Table of Contents
- Exhaust Emissions Standards
- Outboard Hydrocarbon Emissions Reductions
- Stratified vs Homogenized Charge
- Emissions Information
- Manufacturer s Certification Label:
- Service Replacement Certification Label
- Section 4A - Powerhead
- Table of Contents
- Powerhead Specifications
- Special Tools
- Cylinder Block Assembly
- Crankshaft, Pistons and Connecting Rods
- Reed Block and Cylinder Head
- Expansion Chamber and Adaptor Plates
- Throttle Lever and Shift Shaft
- Bleed System Routing (Model 210)
- Bleed System Routing (Model 240)
- Torque Sequence
- General Information
- Powerhead Removal from Pump Unit
- Powerhead Disassembly
- Cleaning and Inspection
- Powerhead Reassembly and Installation
- Cleaning and Inspection
- Powerhead Installation On Pump Unit
- Gasoline/Oil Break-in Mixture
- Break-ln Procedure
- Section 4B - Cooling
- Table of Contents
- Specifications
- Special Tools
- Model 210/240 Water Flow
- Model 210/240 Water Flow Diagram
- Water Pressure Check
- Section 5 - Jet Pump
- Table of Contents
- General Information
- Drive Housing Components
- Pinion & Impeller Shaft
- Nozzle/Rudder Components
- Servicing Stator, Impeller and Wear Ring
- Removing Jet Drive From Boat
- Drive Housing Disassembly and Reassembly
Manual is indexed with searchable text.
To find information in PDF file please use "Ctrl+F" or "Command+F" for Mac and enter keywords you need to find in a manual.
File will be available for download in minutes!
"1999 Mercury Marine 210/240 HP M2 Jet Drive Models Service Manual" manual can be saved to any computer hard drive, flash storage, burned to a CD or DVD ROM or any other digital media.This Manual PDF file is:
- + Printable: Yes
- + Viewable on: MS Windows, Mac, Android, iOS, Linux
- + Requires: Adobe Acrobat/Preview
Once manual is downloaded any number of pages could be printed or it could be printed in whole.
Manual could be opened in Adobe Acrobat on any mobile device (like iPad, iPhone or Android device etc.) any computer capable of viewing a PDF files including IBM compatible computers running Windows, Linux (or any other flavor of UNIX). Apple Computers have native support for PDF files.
Reference and Info files
Write a Review
